Overview
Our Custom High Quality Precision Rapid Prototype Plastic Injection Mold Tooling Moulds are engineered for the development and production of small industrial components requiring exceptional dimensional accuracy, efficiency, and repeatability. Designed to support rapid prototyping, low-volume production, and tooling validation, these molds are built using premium-grade tool steels and aluminum alloys, including P20, H13, and 7075 aluminum, ensuring both durability and fast machining turnaround.
Utilizing advanced CNC machining, mirror EDM, and high-speed milling, our molds achieve micron-level precision and superior surface finishes (Ra ≤ 0.8 μm), making them ideal for functional prototype testing and small-scale production across electronics, automotive, consumer goods, and industrial equipment sectors. The tooling design incorporates optimized gating and cooling systems to ensure short cycle times and high part accuracy—allowing clients to transition smoothly from concept to production with reduced lead times and costs.
Basic Information
| Specification | Details |
|---|---|
| Material Options | P20, H13, NAK80, S136, Aluminum 7075 |
| Process | CNC Machining, EDM, Wire Cutting, High-Speed Milling |
| Surface Finish | Polished, Textured, or Mirror Finish (Ra ≤ 0.8 μm) |
| Prototype Lead Time | 7–15 Days |
| Production Lead Time | 3–5 Weeks |
| Tolerance | ±0.01 mm |
| Customization | Full OEM/ODM Design, DFM, Prototyping, Mass Production |
| Certification | ISO9001, IATF16949, CE, RoHS |
| Applications | Small Industrial Plastic Parts, Connectors, Enclosures, Mechanical Components |
Key Advantages
- Rapid prototyping capability for design validation and pre-production testing
- High dimensional precision and consistent surface finish across small components
- Cost-effective short-run tooling optimized for small-batch production
- Optimized mold flow, gating, and cooling for improved cycle efficiency
- Compatibility with multiple resins including ABS, PC, PA, POM, and PPS
- Fast turnaround with full in-house machining and mold assembly
Surface Treatment Options
- Hard Chrome Plating: Increases mold longevity and wear resistance
- Texturing (MT, SPI): Enhances cosmetic appearance and grip quality
- Polishing: Achieves optical clarity and smooth finishes for transparent or aesthetic parts
- Nitriding: Improves hardness and extends tool life for high-performance applications
Quality Assurance
Our rapid prototype mold tooling undergoes strict dimensional verification using ZEISS CMMs, 3D laser scanners, and profile measurement systems to ensure accuracy and repeatability. Each tool is validated through trial shots, mold flow simulation, and fit & function testing before final approval. We follow ISO9001 and IATF16949 quality management systems, ensuring traceability and consistent performance from prototype to scaled production.
Our Factory
Equipped with over 20 CNC machining centers, 8 EDM and mirror EDM units, and 5 high-speed milling machines, our facility specializes in precision prototype and short-run mold fabrication. With integrated CAD/CAM/CAE systems, we provide complete DFM optimization, mold-flow analysis, and real-time progress tracking. Automated polishing, assembly, and inspection lines ensure consistent quality and reduced lead times.