Overview
Our High Quality Compression Molding Tooling Mold for Battery Holder Parts ensures precise, durable production of insulating and structural components. Built from premium tool steels with CNC and EDM machining, it guarantees dimensional stability and long service life. As an IATF 16949-certified manufacturer, we provide full OEM solutions from design to high-volume output.
Characteristics:
| Attribute | Details |
|---|---|
| Place of Origin | Xiamen, China |
| Brand Name | OEM |
| Mold Material | Tool Steel (H13/1.2344, P20, S136) |
| Molding Process | Compression Molding (Vertical/Horizontal) |
| Runner System | Not Applicable (Direct Charge Molding) |
| Mold Design Software | UG NX, SOLIDWORKS, AutoCAD |
| Sample | Available (with molded battery holder samples) |
| Certification | ISO 9001, IATF 16949 |
| Packaging | Custom Wooden Case, Moisture-Proof |
| MOQ | 1 Set |
| Lead Time | 25-35 Days (includes design and trial) |
Benefits of Our Mold Tooling:
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Precision for Complex Geometries: CNC-machined cavities and cores (±0.02mm tolerance) accurately form intricate features like terminal slots, locking tabs, and ribs required for secure battery retention and assembly.
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Optimized for Thermoset & Composite Materials: The mold is engineered for consistent curing and flow of materials like phenolic, DAP, or fiber-filled composites, ensuring part integrity and excellent electrical insulation properties.
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Robust Construction for High-Pressure Cycles: Reinforced mold structure and hardened surfaces withstand the high clamping pressures of compression molding, maintaining precision over hundreds of thousands of cycles.
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Efficient Heating & Venting Design: Integrated heating channels and strategically placed vents ensure uniform temperature distribution and proper air evacuation, minimizing voids and reducing cycle times.
Surface Treatment Options:
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Nitriding: Increases surface hardness and wear resistance, extending mold life when processing abrasive filled compounds.
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Hard Chrome Plating: Provides a durable, low-friction surface that improves part release and protects against corrosion from certain resins.
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Polishing (Mirror/Texture): A high-gloss polish ensures easy demolding and a smooth part finish, while textured surfaces can be applied for specific aesthetic or functional requirements.
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PVD Coating (TiN, CrN): Offers extreme surface hardness and excellent anti-stick properties, ideal for high-volume production with minimal maintenance.
Quality Assurance:
Our quality assurance process follows IATF 16949 standards, beginning with DFM analysis to optimize part and mold design for manufacturability and performance. We perform CMM inspections (±0.01mm) on all critical mold components to guarantee dimensional accuracy. Trial runs produce sample battery holders that undergo rigorous testing for dimensions (with 3D scanning), material properties (UL94 flammability, CTI), and functional fit in the final assembly. This ensures the mold produces parts that meet stringent electrical and mechanical specifications.
Factory Show:
Our manufacturing facility is equipped with advanced CNC machining centers, large-capacity EDM machines, and precision grinding equipment to produce high-grade compression molds. We operate multiple high-tonnage compression presses for mold trials and production validation. Quality verification is performed using CMMs, optical comparators, and hardness testers. Governed by ISO 9001 and IATF 16949 certified systems, our integrated workshop ensures the delivery of durable, precision tooling for the reliable mass production of battery holder components.