Success in the injection molding industry is not just about having the best equipment or the latest technology—though those certainly help. The real key to achieving manufacturing excellence lies in the alignment between injection molders and toolmakers. At Toolingsun, we understand that the true measure of success is how well these two vital players in […]
Wire cutting, or Wire EDM (Electrical Discharge Machining), is an advanced precision machining process that uses a thin, electrically charged wire to cut through conductive materials. Unlike traditional cutting methods, Wire EDM is capable of creating intricate, highly detailed parts with tight tolerances, making it a popular choice for industries that require high precision. In […]
When it comes to injection molding, few elements are as critical to the success of your product as tooling. From design to materials selection, tooling determines the quality, cost-effectiveness, and longevity of your molded parts. However, obtaining an accurate and comprehensive tooling quote can be tricky, especially with the growing pressures of tariffs and the […]
In the world of injection molding, ensuring that the final part meets precise design specifications is crucial. However, many injection molders face a challenge when it comes to mold adjustment: molds rarely arrive with perfect dimensions, and significant modifications are often required after the initial mold sampling. Traditionally, molders rely on outside toolmakers to make […]
When producing plastic injection-molded parts, manufacturers often face a fundamental question: should you invest in complex tooling design or rely on machining technologies to complete the task? The answer depends on multiple factors, including cost, part complexity, tolerances, and production volume. At Toolingsun, we specialize in helping our clients navigate these challenges to achieve cost-effective […]
Success in the injection molding industry isn’t just about having cutting-edge equipment or utilizing the latest technologies. While these factors are important, the true differentiator lies in the ability to meet the unique needs of customers who require precision, complexity, and custom injection molding solutions under tight time and cost constraints. At Toolingsun, we understand […]
When working with a custom injection molder to produce complex plastic parts or components, one of the first critical decisions is determining whether your product is suitable for a streamlined injection molding process. Whether you’re developing a prototype, low-volume parts, or high-production components, the type of mold you choose plays a crucial role in determining […]
Have you ever rushed straight into full-scale production only to find your molds need costly tweaks—and your timeline evaporates? At Toolingsun, we understand the temptation to skip prototype tooling and jump directly into manufacturing. After all, prototype tools represent 20–40% of total tooling costs, and cutting them can feel like instant savings. But in practice, […]
In the world of mold manufacturing, the selection of materials and coating technologies plays a crucial role in ensuring that molds deliver consistent, high-quality results over their lifespan. As the demand for precision and durability in industries such as automotive, consumer electronics, and medical devices continues to rise, advanced materials and innovative coatings are becoming […]
Are you weighing your options for injection mold manufacturing and trying to balance cost, quality, and lead time? At Toolingsun, we understand that selecting the optimal production location—whether for high-volume runs or small-batch prototypes—is a critical decision for your bottom line and your brand’s reputation. In this post, we’ll take a deep dive into the […]
Are you struggling to choose the right steel for your high-wear molds? At Toolingsun, we know that selecting mold steel is more than picking the hardest grade. Striking the perfect balance between hardness (for wear resistance) and toughness (to avoid cracking) is essential for long-life tooling and consistent production. In this guide, we’ll dive into […]
In the ever-evolving world of consumer goods manufacturing, the demand for complex, visually striking, and functional products is on the rise. Among the various innovative molding techniques available, multi-color injection molding stands out as a game-changer. Whether it’s for creating products with soft-hard combination parts or intricate pattern formations, this molding technique ensures both aesthetic […]